Gaoyao City Xinqiao Town AnCheng Crafts Factory
Generally, the artwork design is made based on the draft design in CDR or AI software provided by the customers. If customers couldn`t provide the draft design, then we could help to design and make it.
3 steps to open a new mold for silicone bracelets. First the mold engineer set up an offset plate according to the artwork. Second, with the offset plate to make out a copper mold. Last, carve out the stainless steel molding based on the copper mold.
Using the high pressure and temperature vulcanization machine together with the Pantone color chosen by the customers for rubber color mixing.
The raw material needed for one bracelets is about 7g, the finished bracelet weigh 6g for each (size 202*12*2mm). To ensure the quality of each Wristbands, Each bracelet materials needed measure by electronic scale.
After installing the mold on the stamping machine, we need to warm up the machine. Heating time depends on the size of the machine, our factory use two hundred T machine, so the heating time needs about 2 hours. Production output of 1 machine with 9 wristbands mold could be 15000 pcs, total output of our factory could reach maximum 300000 pcs.
Each bracelet needs pass QC inspection to check if it is qualified product.
There will be some residual edge on the wristbands during the stamping process, after passing the QC department, we would send the products for cutting. We have machine cutting which is fast and clean for normal size wristbands, and skillful workers for cutting those figured styles bracelets.
8.Custom Crafts Processing
After finishing cutting, we would send the finished cutting products either to color filled or to screen printing department based on the customers` custom design.
3 ways of packing the well finished wristbands
a.OPP bag: 1pc/bag, 100 bags/big bag, 5bags/ctn
b.Bulk: 100pcs/bag, 5bags/ctn
c.According to customers` requirement
The QC department again check the quantity of the total order after well package. If no problem, would seal the cartoon and send to the warehouse for shipment.